AFNOR flat-fold fabric face mask – a modified sewing technique, tutorial with instructions and photographs

I don’t think anyone predicted that ‘home-made fabric face coverings’ would be the hot apparel item of 2020, but here we are…

Fabric face masks are easy to make, if you have a fabric stash, a basic sewing machine, and a vague idea of how to use it then you’re well on your way. The AFNOR pattern is the best one I’ve found. AFNOR is the French national standards organisation (think ‘kitemark’ if you’re British), and they have undertaken an extensive research program into suitable and effective designs and fabrics, resulting in a PDF report you can find here (in English) which recommends this ‘flat-fold’ pattern, similar to a standard surgical mask, and a ‘duckbill’ mask pattern. The PDF is a really interesting, if rather dense read, but the way the patterns are presented is rather different from what ‘hobby sewists’ are used to working from! 

I have modified the assembly technique to make it easier to sew, and also to allow me to use 1/2” bias binding for the ties – if you have 1” bias tape or ribbon, I recommend you use that instead, and you’ll avoid the slightly fiddly bit! (There are extra instructions for using 1″ tapes at the end of the tutorial.)

AFNOR-mask_21

 

Fabric selection and preparation:

AFNOR recommend a densely woven cotton or polycotton fabric for this mask, and at least two layers (you can use three if you’re not confident your fabric is heavy enough). Quilting cottons are ideal as they’re usually good solid fabrics and suitable for high temperature washing. For my masks I used a quilting cotton for the outside layer and a good solid cotton curtain lining fabric for the inside. You should be able to breathe through the layers of your chosen fabric if you place them directly against your mouth and nose – but with some resistance. AFNOR suggest trying to blow out a match or candle through the fabric (and through the finished mask) – you should not be able to do this, no matter how much you huff and puff!

Pre-wash your fabrics at 60C, dry and iron before use.

Materials and equipment:

For each mask, you will need:

  • Two (or three) 20cm (8”) squares of appropriate fabrics
  • 180cm (2 x 90cm) lengths of bias tape or ribbon – I use 1/2” bias tape for this tutorial but if you have 1” bias tape or ribbon it would be better!
  • Matching or contrasting coloured sewing thread

Equipment:

  • Sewing machine – a straight-stitch machine is fine but zig-zag stitch is a handy bonus.
  • Scissors or rotary cutter and mat.
  • Paper to make a 20cm square template if using scissors.
  • An iron and ironing board.

 

How to make the AFNOR flat-fold fabric face mask (modified technique):

Notes on assembly: 

  • This mask is assembled without the use of pins or tacking stitches. This is to avoid poking unnecessary holes in fabric we want to be a barrier. (It’s a bit fiddly in places but the pieces are small enough and the seams all straight so it’s entirely possible.)
  • Secure the start and end of each line of stitching (I won’t keep repeating this, just assume you need to do it every time).
  • All stitching is straight-stitch unless specified otherwise. 

 

Cut your fabrics to size (2 (or three) 20cm / 8” squares) per mask. (I’ve cut four as I was making two masks at once to make it easier to illustrate this tutorial.)

AFNOR-mask_1

With right-sides together, stitch 1/2” / 12mm seams top and bottom, leaving the sides open. 

AFNOR-mask_2

Turn the fabrics right-way out and press the seams flat. Do this carefully as tight to the seams as you can.

Now with the fabric the right way out, sew along these seams again, 10mm / 3/8” from the edge. This topstitching catches the extra fabric folded inside and strengthens the edge of the mask. A contrast thread makes a nice detail here!

Your square is now slightly rectangular with seams top and bottom and open sides. Fold the mask in half, seam-sides together and press to mark the centre. 

AFNOR-mask_7

With the inside surface of the mask upmost, fold each half into the centre so that the outside fold just reaches the line of the topstitching. In effect you’re creating a ‘box-pleat’. Press these folds carefully from both sides to secure them.

Secure the folds by sewing a seam through all the layers, 5mm / 1/4” from both raw edges.

AFNOR-mask_12

Now, trim these edges neatly, removing no more than 1-2mm of fabric. Tidy any loose ends of thread. 

The next section of these instructions specifically relates to using 1/2” bias tape for your ties. If you’re using 1” bias tape or 1” ribbon, brief (simpler) instructions are at the end of the tutorial.

Find the centre of the 90cm length of tape and mark it by folding in a crease line. 

Place your mask inside-surface uppermost.

Open up one fold of the tape, and line up the edge of the tape with the seam you have sewn along the short side. Make sure the ‘inside’ of the bias tape is placed downwards, in contact with the inside of the mask. The existing fold of the bias tape should sit over the raw edge of the fabric.

AFNOR-mask_13

Make a single line of stitching along the middle of the fold of tape, close up to the short edge of the mask. This is fiddly, as you’re sewing within 2-3mm of the edge, so work slowly and carefully. 

Now turn the mask outside-surface up. Fold the tape over the raw edge, leaving the final fold tucked under. It should hide both existing seams on this side. 

Using a zig-zag stitch, if you have one:

Shorten the stitch length as far as your machine will let you and start with a dense, reinforcing cluster of stitches, close to the ege, where the tape is over the single-fold of fabric. Then extend your stitch length and sew along the tape, repeating the reinforcing stitches when you reach the other end. This technique provides strong reinforcement where the join between the ties and the mask will be under tension when the mask is worn, and the zig-zag stitch overcasts the raw edge of the bias tape on the inside, preventing this from fraying when the mask is worn and washed.

Without a zigzag stitch:

Ideally use 1” binding (see end of tutorial).

If that’s not an option, sew two straight seams, one as close to the folded edge of the tape as you can, and one in the middle. Then at right-angles to these, at the start and end, sew some reinforcing stitches (go forward, reverse, forward again several times) to strengthen the join. Consider also reinforcing these areas by hand stitching and take special care that the ends of any seams are carefully secured. 

Do the same on the other side.

Finally, fold and press the bias tapes in half so that the open side faces towards the mask. You will have to shape it a bit near the mask joins to make this work. You can ‘disappear’ any ends of thread from the inside of the mask into the fold of the bias tape.

AFNOR-mask_19

Straight-stitch the full length of the tapes (it’s only 1/4” wide so just sew in the centre), continuing over the mask seam, along the centre of the zig-zag stitching, and all the way to the other end. This secures the raw edges of the tape and will reduce the tendency for it to stretch in use. Secure your ends. 

AFNOR-mask_20

This all looks much tidier if you use thread that matches your bias tape (as you can see in ‘the one I made earlier’), but I wanted you to be able to see what I was doing as clearly as possible. 

That’s it! Your mask is ready to wear!

 

This is a really nicely fitting mask. 

Experiment a bit to find the right position for the ties for you – ladies, if you have a ponytail this is a real advantage as you can tie above / below this to adjust exactly where on your head the tapes lie! While tying behind your head can seem a bit of a nuisance, you can wear this mask comfortably for hours whereas elasticated ear straps start to be uncomfortable surprisingly fast, especially if they’re tight enough. 

You should find the fold allows it to sit quite close to your face both sides of the bridge of your nose, without leaving a big gap, and that the lower fold sits snugly under your chin. 

You can wear the mask for up to four hours – after that, give yourself a break, have something to eat and drink, and put on a fresh one! After wearing, with clean hands untie the bows behind your head and remove the mask by holding the ties. Don’t touch the front of the mask after wearing. Pack the used mask into a ziplock bag until you can launder it. Wash with your normal laundry detergent, ideally at 60C, dry (ideally in bright sunlight), and press with a hot iron before wearing again.

Extra – using 1” bindings:

1” ribbon

Fold the ribbon in half along its length and press to give you two layers 1/2” wide. 

Find the centre of the ribbon. 

With the mask inside surface uppermost, line up the middle of the ribbon with the middle of the mask and align the lengthways fold with the raw edge of the mask. Sew a straight stitch seam in the middle of the fold (about 1/4” from the edge). 

Turn the mask outside surface up, fold the other half of the ribbon over, and secure with a zig-zag stitch as in the main tutorial. 

OR – secure with two lines of straight stitch, one at the very edge of the ribbon and one about half-way between the edge of the ribbon and the edge of the mask. Reinforce the joins as described in the main tutorial. Straight-stitch works fine here because your ribbon should not have any raw edges.

Finally, sew along the doubled ribbon from end to end to secure.

1” bias tape

As with 1” ribbon but start by aligning the raw edge of one of the folds with the raw edge of the inside surface of the mask and secure this first, then fold fully over and secure the front, so that both ‘wings’ of the tape are folded safely on the inside, with no raw edges exposed. You will get the neatest finish with a single row of straight stitch as close to the edge of the front of the binding as possible, but you will still need to reinforce the areas under tension as before.

To finish, sew along the folded over tape from end to end to secure and strengthen the tape. 

Happy sewing – I hope you enjoy making your mask and wear it with pride! There’s nothing better than protecting others. Stay safe everyone!

More from the Country Skills Blog >>

Coping with lockdown differently – out with the new, in with the old?

There seems to be a cacophony of voices out there with advice about what we should all be doing during lockdown. We are being bombarded with recommendations: we should learn something new, a language or a skill; we should embark on new creative projects; we should learn new culinary skills and cook three meals from scratch each day; we should bake sourdough (I mean, we should, if we want to, because it’s wonderful – but it’s not obligatory!); we should make banana bread; we should clang pans on our doorsteps at 8pm on Thursday evenings; we should focus on our fitness; we should (re-)read the Lord of the Rings, War and Peace, or some other worthy volume(s); we should start a new business or side-hustle; we should meditate; we should start writing that novel… And we should showcase these achievements, accompanied by artfully-filtered photographs, obviously, on social media so that all our friends can approve of how productive we’re being and how we’re not wasting this time we have been given. 

Sourdough, of course.

Honestly, it can all feel rather overwhelming – particularly when these directives bump up against the reality of lives where childcare, remote working, financial and practical restrictions, and worries for our own safety and for that of our loved ones are all competing for our time and attention. I know a lot of us feel like we have less energy and capacity than ever, despite apparently having more time. Instead of feeling inspired, we feel hectored and hassled by the advice, evidence that we’re ‘doing it wrong’ somehow.

For all that, most of us know instinctively and from experience that some of these things (which specific things will vary from person to person) can help us feel better – more calm and centred, settled, more able to cope with the fears, anxieties, and individual challenges of these unprecedented times. Certainly, for me, holding something tangible that I have made – whether it’s a craft item, or a loaf of bread, a meal, some fresh produce I’ve grown in the garden, or even publishing a blog post – gives me a real feeling of achievement. The process of ‘making’ grounds me in the moment, it can be a very mindful process, and promotes a state of flow, where we can escape from our other concerns. Then again there are times when I want to do nothing more than sit on the garden step in the sunshine, listen to the birds and watch the butterflies, curl up on the sofa with a mug of tea and listen to a record, or enjoy a bubble bath – and if we have the blessing of the time to do these things, wonderful! A moment enjoyed – especially in times like these – is never wasted.

And so, (recognising the irony that I’m becoming yet another of those voices – sorry!) I have an alternative suggestion. You can take from it what you like, or ignore it completely. It’s a simple idea, actually: instead of something new, do something old. Don’t start something, finish something. Revisit what you’ve loved in the past, and build skills you use every day.

All makers and crafters, in my experience, have three things in common. The first is a stash – of fabrics, yarns, papers, pencils, paints, ingredients, books, tools and equipment – relevant to the art(s), craft(s) or making we enjoy. The second is a file (physical, digital, or mental) of projects we’ve thought of starting. And the third – unless you’re one of life’s completer/finisher personalities (and if you are, God bless you, where would the world be without you?) – is probably a modest (or less modest) collection of projects that you started but never quite finished. 

Now, I am definitively *not* a completer/finisher sort of person. Perhaps, like me, you’re a gannet for new ideas and techniques and find yourself picking up a new hobby every few years. Just thinking back over the last decade, I have to own up to taking up home brewing, curing and smoking, sourdough baking, candle making, crochet, embroidery, dressmaking, upholstery, a range of smallholding tasks… each time to solve a problem or try something different. So, tucked away in corners of the house and shed, I have tools and equipment for each of these, a little stash of materials, and, often, an unfinished project or two. 

There are, I think, three main reasons we abandon projects. Distraction (certainly if you’re me!). A change in our circumstances leading to lack of time or attention – going back to work or school, starting a new job, or welcoming a new family member. And sometimes, we walk away from something we’re making because it stops pleasing us – we decide that we don’t, after all, like the pattern or colour, or we feel a mistake we’ve made has marred the item and we struggle to enjoy the process or the item as a result, because we’ve ‘ruined it’. 

something-old_7

I would like to recommend this – find something unfinished, and finish it. You may well not even remember why you gave it up, but you probably do. If it’s down to that tricky final reason, it’s really worth trying to overlook whatever it is about the item you’re unhappy with, and continue. Why would I invest time and effort into something I may not like any more, you might ask? It’s a fair question, so I’ll give it the best and most thorough answer I can:  Firstly, because the sense of achievement you will get from finishing it off properly is truly its own reward. Secondly, taste is a very individual thing, and I’m sure with a little thought you can choose a friend or family member who would be delighted to receive your handmade object as a gift, even if it no longer appeals to you the way you hoped it would (and I promise they will be completely blind to whatever you regard as its imperfections). Finally, and probably most importantly for me – because nothing in this world is perfect, and nothing we make as imperfect human beings can ever *be* perfect, persisting with and completing an imperfect project is a powerful act of acceptance, both of our imperfect selves, and of the imperfect state of the world. In this particular moment, I can’t think of many things more valuable than that!

(It is said that both Amish quilt-makers and Persian rug-weavers introduce an intentional ‘mistake’ into their work, because imperfection is Human, but perfection is the preserve of the Divine. I have no idea if it’s true but it’s a lovely idea.)

On a practical note – it may also be that you stopped because you were missing the next thing you needed to continue – whether that was an item or a skill. I would encourage you to be willing to improvise! Think about how else the item might progress with the equipment and skills you already have. Can you re-purpose what you need – for example using a zipper or some fabric from some old clothing or bedlinen too worn-out for the charity shop? It may not be ‘perfect’ – so what? It adds character! It might even evolve into a rather different, more interesting item than you expected!

Now, if you have no unfinished projects (I mean, I believe you, many wouldn’t…) you could instead re-explore an activity you’ve enjoyed in the past. There’s every chance that if you loved something once, you will love it again. You can probably think back to things you’ve enjoyed doing in years gone by. Did you love drawing or painting as a child? Is there a musical instrument you have neglected in recent years? Did you used to enjoy writing songs or poetry? Have you got a sewing machine gathering dust at the bottom of the wardrobe? Is there an old favourite recipe that you haven’t made in years? Whatever you decide to pick up, just think that it’s only for you, you have nothing to prove – don’t worry about being ‘good’ or ‘bad’ at it (which is, sadly, often one of the reasons we give up things we enjoy) just see where it takes you, and who knows, you may be surprised by the results!

My final suggestion is this – if you don’t feel like making something, why not take some time to strengthen a skill you use frequently? We all, I think, have everyday skills that we’ve taught ourselves as we’ve gone through life. Nearly all of us cook, but few of us have been to culinary school. Most of us type, but few of us went to secretarial college. What tends to happen is that we bootstrap ways of doing things – typing with two fingers on each hand while looking at the keyboard, for example, or the way we handle our kitchen knives – and these serve us well but leave us neither as fast nor as accurate as we would be if we could touch-type, or had ‘proper’ culinary knife skills. But why is this? 

something-old_4

There comes a point when our self-taught techniques are pretty quick and effective. Effective enough that ‘going back’ and starting to do things an even better way is slow and frustrating and infuriating in comparison. 

When I first taught myself to crochet, I fell into the habit of holding both the yarn and the hook in my right hand and the work in my left hand, using my fingers to loop the yarn over the hook the way you would when knitting. I got pretty good at doing it that way and made a few big projects. But because of the ‘double-action’ looping of the yarn, I couldn’t get any faster. Not only that, several friends asked me to teach them how to crochet and I really struggled to demonstrate technique to them because mine was so wildly unsuitable. To get over that hurdle, I had to ‘force myself’ to do things properly. I started a new scarf project, nothing too complicated but with enough technique and variation to keep me interested (I know myself well enough to say confidently that if I’d started crocheting a ‘test’ rectangle instead, I wouldn’t have got four rows into it before putting it down and never picking it up again), and made myself to hold the hook in one hand and the yarn in the other. It was slow, clumsy, and cumbersome, and I kept having to correct myself when I picked up the project and reflexively went back to my old way of working. At the beginning, I wasn’t just slower than I was used to, I was worse – the tension was uneven, I struggled to manage the yarn in my left hand, and I made mistakes with the pattern because I had to concentrate so hard on what my fingers were doing, all of which led to a lot of really frustrating pulling-down and repeating. But with time I got faster. By the time I’d finished the project, I was just as fast as I had been doing it the old way. I’m even faster now. And Mum loved the scarf when I gave it to her for Christmas!

something-old_6

The point, more succinctly (sorry, if you read this blog regularly you’ll know that I’m a sucker for tenuously-related anecdotes) is this – sometimes to go forwards we need to first go backwards. In our busy, everyday lives there often isn’t time to do things more slowly for a while in order to be faster and better later. Right now, there might be. 

I’m not going to promise you’ll enjoy it, at least not to start with! But ‘future-you’ will thank you for your efforts. So maybe it’s time to break out Mavis Beacon (is she even still a thing?) and teach yourself to touch type properly. Or find some good YouTube tutorials and start to (re-)learn some kitchen knife skills. Learn to fillet a fish, break down a chicken, or dice an onion like a boss. Maybe there are some drills and scales you ought be doing on your instrument, which you know would improve your playing but you never quite seem get around to? Every one of us (with obvious allowances for disability) has the capacity to do these things well. If you start doing them correctly right now, you’ll be doing them correctly and slowly (OK, sometimes very slowly, and not so well as you might like, initially!). Doing them correctly and fast comes with practice – there’s no alternative to repetition! Keep stubbornly doing it the new ‘right’ way and the rewards will come, and they’ll come faster than you expect. And the benefits will last a lifetime. 


Thinking of you all, wherever you are around the world and whatever life is throwing at you at the moment. Do what works for you. Ignore what doesn’t work for you. There’s no right or wrong way of coping with unprecedented times.  Be gentle with yourselves. Cherish the small wins and the every day joys. Stay safe. You’ve got this!

More from the Country Skills Blog >>

Reviewed – “Back to Basics – Your Essential Guide to Make Do and Mend”

I was really excited to be asked to review this brand new ebook, ‘Back to Basics – Your Essential Guide to Make Do and Mend’ edited by the lovely Jen Gale. Jen has been somewhat in the forefront of the eco, thrifty, make-do-and-mend trend in the blogosphere and social media over the last few years. During that time, she has accumulated a mountain of practical experience (do take a look at her website, http://www.makedoandmend-able.co.uk, if you haven’t already) and connected with individuals with a wide variety of practical skills, many of whom contribute chapters to this ebook.

[Full disclosure: ‘Back to Basics – your essential guide to Make Do and Mend’ came to me free of charge as a review copy. Screenshots are used with permission. Any links provided are for interest and convenience, I don’t profit from them in any way. Jen is a twitter friend, and while I obviously wish her well with her project I have tried very hard to be fair and impartial in giving my opinions here.]

What’s in this book? Well, all kinds of things. Don’t know how to fix a puncture on your bike, or wire a plug? The instructions are here for you, alongside more ‘crafty’ tutorials on sewing skills – biased towards mending and altering – basic introductions for knitting and crochet, helpful hints on caring for your clothes and fabrics so they last you longer, tips on painting and re-upholstering furniture to refresh tired pieces without needing to buy new, and lots of other things besides.

Contents Page

Darning SkillsThis is intended to be an entry-level guide, and because it covers such a broad range of topics, some of the chapters will already be familiar territory to practical minded readers – that said, I did pick up a few extra little tips even in areas where I consider myself to be reasonably proficient (Tom Van Deijnen’s tutorial on darning knitwear is particularly good, as is Lauren Guthrie’s really comprehensive general overview and introduction to using and caring for your sewing machine).

Re-making GarmentsAlongside these, there are a few chapters that cover what I would regard as more advanced-skill level making do and mending – Franki Campbell explains how to break down a garment and make a new sewing pattern from it so that it can be recreated (and possibly modified in the process), something which scares me enough – I’m a muddling-along standard home sewer who can make curtains, blinds, and the odd garment for myself; I can imagine it being rather baffling to the novice sewer.

Crochet flowersThere are little projects included with some of the chapters, too, and these can be a weakness of the book. Some are excellent, like this little crochet flower broach. On the other hand, the knitted dish cloth ‘project’ (no more than a sample square of garter stitch, which you are expected to source brand new cotton yarn for) was a bit less inspiring.

I think this is probably an inevitable consequence of a book put together in this way, from a variety of contributors. The focus, skill level, and quality of these chapters does vary, and on occasion it can make the whole feel a bit ‘bitty’ and unfocused. But that said there is some really excellent material here, and if you find even a handful of the chapters useful it may well turn out to be a good purchase for you.

Cover ShotWho is the ideal reader for this book? It might make an good gift for a teenager heading off to university or to their own home for the first time – a really modern housekeeping guide for the 21st Century young adult. Older readers, looking to (re)discover crafty, thrifty DIY skills may also find a lot to like here. It’s a very beautifully put-together ebook, and a lot of hard work has obviously gone into the design and photography.

“Back to Basics” is available in ebook (PDF) format only, priced at £8. You can find out more, and download it here.

Read more from the Country Skills blog >>

 

 

Take A Seat – how to re-upholster a dining chair, for complete beginners

So your dining chairs are looking a little tatty. Perhaps the seat fabrics are stained, marked, torn, threadbare, or just looking rather dated and no longer suit your decor. Time to throw them out and start saving up for some new ones, perhaps? Don’t be silly! For a start, chairs are really expensive (I mean, easily £100 each for nice ones!). If the chair frame is still sound, then DIY re-upholstery or re-covering of the chair pads is a job which should be within the grasp of anyone with a few basic craft and DIY skills.

Before and after

In order to do this job properly, you will require –

  • A chair or chairs in need of restoration
  • Staple-removing tool or tools
  • Heavy-duty staple gun suitable for upholstery tasks, and staples
  • Replacement covering fabric, of the mid to heavyweight upholstery type
  • New bottoming fabric (non-woven synthetic material)
  • Replacement seat foam (optional, see later)
  • Basic everyday tools such as scissors, screwdrivers, iron and ironing board
  • Adhesive spray and stain-repellant spray may also be useful

The right tools for staple-removingIt is possible to cut corners on the equipment list, of course – you can remove staples using a flat-headed screw driver (not one you’re particularly fond of, as it will never be the same again!) and a reasonably heavy-duty desk stapler could be pressed into service instead of a staple gun, but having the right tools will make the job an awful lot easier and quicker, not to mention safer for you! A staple gun and hinged-type staple remover should set you back about £10 between them, so won’t break the bank.

I would definitely replace the seat foam if the chair is imported, or is older than the 1988 UK fire safety regulations, as upholstery foams before this date (and some of those still in use overseas) can be incredibly flammable. If you know your chairs are more recent than this, and the seat foam is in good condition, not stained or breaking down, then it’s reasonable to re-use what you have. This is what I’ve done in this tutorial, as I know the chairs are at most six or seven years old and were originally manufactured here in the UK. Obviously this is a DIY job for my own use, the chairs won’t be labelled as complying with the regulations after re-covering, and consequently will not be suitable for sale or for use in a furnished rented property.

I want these chairs to last me many more years, so I’m doing this properly – yes, you could just wrap an extra layer of fabric over what’s there already and staple it down, it’s a quick-and-dirty approach which will save you a lot of time and effort, but you will inevitably add bulk, particularly at the corners and underneath, and the seat pads may very well not sit properly afterwards. Stripping the seat pads down is pretty hard work and takes time, but for me it’s worth it in terms of the quality of the eventual finish.

Right, to work!

Chair in need of re-upholsteryThese are the chairs I’m re-upholstering. I bought them from eBay to match four I already have, but they are very stained and all my stain removal efforts have failed. If you turn your chair over, it’s very likely that you will find the seat pad held on by four screws through the base, one at each corner. Remove these and set the screws aside, you’ll need them again later.

Seat pad - bottomRemove the seat pad and turn it over. The view that greets you will probably be a bit like this one, a sheet of bottoming cloth held on with staples all the way around. This is light non-woven fabric, generally, and while it’s tempting just to rip it off, you’re going to want to remove all the staples anyway, so you might as well get started. Leaving staples in situ is a tempting effort-saving decision (trust me, it will once you’ve taken a few out!) but will interfere with neat tidy fitting of the new fabrics later on, and may affect the way the seat pad fits back into the chair.

Personally I find having one of the wooden-handled, curved, pointy staple removing tools a real benefit, even though they’re quite expensive (expect to pay about £15 for a new one – but it will last you a lifetime) – I use it on the staples first, just to ‘break’ the back of them and make a little space in the centre. Then I use the jointed plastic handled tool, which grips the staples to pull them out evenly. You could save a little money and buy just one or the other – they will do the job on their own but the curved tool struggles sometimes when one side of the staple comes free first, and you’ll need pliers to pull out the other end. The plastic tool has a chunkier tip and is much less easy to squeeze under the tight staple to start with.

The wrong tools for removing staplesI mentioned you could use a screwdriver – well, you can, but it’s not the right tool for the job, you’ll damage the corners using it for leverage, and will require a lot more force to use, too. All of which means it’s a lot more likely to slip, and damage parts of the chair you want to keep. Or, you know, your fingers. Obviously you should keep all your fingers *behind* any tool you’re using like this (be it a screwdriver or a proper staple removing tool). Don’t say you haven’t been warned!

Once the bottoming fabric has been removed, you’ll find even more staples holding on the top fabric. You’ve guessed it, these all need to go too. In all, it’s quite likely there will be well over 100 staples in each seat. It’s a long old job and until you get the knack of it can easily take over an hour for each chair. But it’s worth it for the quality of the eventual result.

Finally, you’ll have all the fabric off the seats. Probably, what you’re left with will be a wooden (plywood or chipboard usually) board and a foam pad, which may or may not be glued together. If they’re not glued down, or you’re replacing the foam pad, then it may be worth turning the board the other way up before re-fitting, particularly if it’s chipboard and crumbling a little where the old staples have been. If you’re replacing the foam, it’s easiest to take one of the existing pads to a foam supplier and ask them to cut replacements the same size and shape for you – most will be happy to do this though they may charge you something to do it. I’m keeping the foam pads, because they’re relatively new and in good condition still.

Cut out fabric and mark wrong sideYou’ve probably chosen your replacement fabric already, and really anything could work, so let your imagination run wild! The fabric I have used is actually salvaged from a pair of heavy cotton curtains we found in the house when we got here. I’d taken them down and washed them as I didn’t like them where they were, but the subtle neutral check pattern makes a great seat and goes really well with the natural oak of the chair frames. And also, you know, it’s free, which is awesome!

If you’re buying fabrics to use, a thrifty option could be to have a look at the second hand curtains for sale in local charity shops, where you may find a real vintage bargain! Try to choose a fabric of a similar weight to the one that you’ve removed, as this should make the seat pad fit back into position best, without unexpected gaps or excessive thickness. If you’re buying new, don’t feel you need to restrict yourself to upholstery fabrics – for a little job like this, clothing fabrics like denim or a heavyweight woollen cloth could make great alternatives. Do bear in mind that a fabric with an obvious check or stripe, like mine, will show up any wonkiness and uneven tension in the fabric re-fitting much more than a fabric without!

Pre-wash, dry, and then carefully iron your fabric before cutting out. I hate ironing as much as the next person (in fact, I pretty much only ever iron at all if I’m doing a sewing or textiles project!) but do go to the trouble of doing this, it’s important I promise! Washing your fabric first should both shrink it, if necessary, and improve your chances of removing stains from it in the future, should you need to, without causing colour run.

Banner320-260

Using the old seat fabric as a template, cut out your new seat covers. I prefer to cut a little larger, and to cut to square corners, without ‘scalloping’ them out. This just provides more of a margin of error for the fitting process! If there’s any risk of confusion, mark the ‘wrong’ side of your fabric clearly when you cut it out, to ensure it goes on the chair right-side-out! If your seat foam isn’t already glued down to the wood, consider using some spray adhesive to do this, as if the two are fixed in position already, it will make stretching the fabric over them much more straightforward.

Fix straightest edge with staple gunThen, starting along the straightest edge of your seat pad, secure the fabric with your staple gun. The first side is simple, but of course it gets a bit trickier after that. Do the opposite side next, so that your fabric is nice and straight. While it *is* possible to stretch, hold, and staple the fabric on your own, this task is a lot easier if you can recruit a glamorous assistant to help you (hello, Hubby!).

Wrap over fabric snugly and fix opposite edgeYou will want to pull the fabric as tight as you can, and this will curve and round-off the cut edges of the foam in the process. Work slowly and keep the tension even. I tend to work in a divide-the-difference pattern, placing each new staple in the centre of a gap, rather than trying to work along a line from one end to the other.

Then fix sides, maintaining desired tensionThen do the same with the two other sides, though you might find it easier to work on both sides alternately, rather than securing one side and then the other. Just keep checking your tension is even and appropriate as you go along, and don’t be nervous of taking staples out and trying again if you’re not happy with the result!

Once you’ve finished the sides, fold the corners over neatly and secure these too.

Finally staple down corners

With a bit of luck, you’ll end up with seat pads that look a bit like this.  Now just to finish the bottoms. You could re-use the bottoming cloths that you took off in the first place – if you managed to get them off without tearing – but they’ll look tatty and new non-woven fabric to replace them is very cheap (it’s usually available in black, grey, white, or beige and costs a couple of pounds a metre, so choose the one that will blend in best). You could even forget about it and just re-fit the seats as they are, but that will leave the raw edges of your covering fabric exposed and these will eventually fray.

Cut out replacement bottoming cloth using old fabric as templateA word to the wise – take it from me, and do not attempt to iron your bottoming fabric. Doing so (even on your iron’s lowest setting) will result in ruined fabric and a nasty sticky mess on the bottom of your iron. Do you really need to ask how I know this..?

Attach new bottoming cloth with staplesCut out the bottoming cloth using the old one as a template, and then staple this in place over the seat bottom, concealing all the rough edges and staples securing your top fabric as you do.

Treat seat pads with stain-repellant sprayMindful of why I had this job to do in the first place, I got out my trusty can of Scotchgard spray (other stain repellant products are available) and treated the re-upholstered seat pads before re-fitting them. This would also be a good time to make any repairs to the wooden chair frames, and oil, varnish, or even paint these if necessary.

Finally, fix seat pads back in position with screwsOnce everything is done, re-fit the seat pads using the screws you set aside at the beginning, and stand back and admire your handiwork! Aren’t they fine? I’ve only got another four to do, now!

Just consider the possibilities – old dining chairs in need of re-upholstery sell online and in general auctions for pennies on the pound compared to new ones. Doing the job yourself takes a little time and effort, but you can produce a really professional looking result, save a heap of money, and bring a great vintage feature into your home, too!

Admire your finished chairs!

 

Still doubt that this is a beginner’s project? Well, these chairs are the first things I’ve ever upholstered. If I can do it, I have no doubt that you can, too!

Read more from the Country Skills blog >>

Banner320-260

We’re here! Just starting to get settled into our new life in Cornwall.

Thank you all for your patience in the recent blogging hiatus! We’ve moved (actually, we’ve been here four weeks now, I just feel I’ve barely had a chance to pause to draw breath since then!) and are starting to settle into this beautiful spot – and really start to realise all the work that is to come…

From the garden

This really does feel like a special little part of the world. We’re well off the beaten track, without mains water or drainage (mains gas is a wild and distant fantasy!) but with the amazing quiet and stunning scenery that comes from being just that extra little bit out of the way. The broadband is serviceable – good by very rural standards, actually – but any need for a Netflix subscription is a long way off… We’re lucky to have found ourselves with lovely neighbours, who we hope will become very good friends in time, and have been made wonderfully welcome and introduced to everyone in our great local pub. So far, no one seems to mind that we’re incomers, but are pleased that we’ve come to make a life long-term in their community, which is heartwarming.

 Sunset  At dusk  Meadow sunshine

I’ve been taking a few photos from the garden (because it’s just so pretty I can’t stop looking at it!) – that’s Bodmin moor, in the background of those photos. Our nearest village, Altarnun, which is mostly famous for having been the parish of the dodgy vicar in Dapnhe Du Maurier’s ‘Jamaica Inn’, has a gorgeous church, a little river running under an ancient stone packhorse bridge, and is exactly as full of whitewashed slate and granite cottages with flowers out in front as you might imagine.

The move itself was more than a little more ‘interesting’ than it might have been – one of our lorries was involved in a road traffic accident en route, and was held up for nearly a week while a new lorry was found and the contents transferred – the driver was blessedly uninjured, thank goodness – unfortunately for us the lorry contained all our plants and trees, which got to spend a week locked in the back of a lorry in a freight yard in full sun. We asked for them to be watered and I think that must have happened as they turned up in far better shape than we had feared – a few broken branches but not dried up husks. Otherwise, we’ve suffered the usual small number of breakages – thankfully though, nothing irreplaceable.

All of that somehow pales into insignificance now that we’re here. The insect and bird-life that we’ve seen just in the last few weeks is amazing – we have house martins nesting in the barn, and flycatchers and bullfinches join the more common sparrows, dunnocks, wrens, robins, blackbirds, thrushes, a variety of tits and some pretty serious birds of prey – buzzards definitely, but quite possibly kites, too – that we see in the garden, on the bird feeder, and out and about. At night, the swifts and house martins give way to lots and lots of bats.

I’m completely in love with the Cornish hedges – which are no such thing, of course, they’re mounds of granite packed with soil, as many an unwary motorist has discovered to their cost over the years. These are to all intents and purposes vertical wildflower meadows stretching for mile after mile, full of clovers and vetches, foxgloves, meadowsweet, cranesbills, honeysuckle, ferns of all shapes and sizes, and wild strawberries, so very lovely and unusual to see up at head height or above, walking between cornish hedges is a bit like lying face-down in a meadow, without the inconvenience and grass stains! I’m sure the hedges – and the grazing that they surround – are the reason we have so many wonderful butterflies, bees and other insects, and the amazing bird life in turn.

The houseThe house itself is beautiful, with bags of character, thick granite walls, slate floors and open fires, but it’s over 200 years old and was always likely to be troublesome – its first ‘surprise’ for us came in the form of a curtain of water running down the dining room wall when Hubby was having a shower a couple of weeks ago. The long and the short of it is we need to completely re-fit the shower and the bathroom tiles, something that we were planning to do in due course but wasn’t a priority for our currently rather strained finances. Ah well…

Apart from taming the overgrown grass, we haven’t even started on the garden yet… but the ideas, at least, are starting to come together.

Last weekend I started making the curtains and blinds for the living room from the gorgeous floral tapestry-like fabric we found for a bargain price on the Goldhawk Road market last time we were down in London. It’s not the easiest fabric to work with, but I think you’ll agree the results are quite rewarding? (There will be a blog post on how to make roman blinds coming up – the executive summary though? Very efficient on fabric yardage, but a lot more trouble than curtains in terms of time, effort, and required accuracy!)

Working on the blinds  Finished blind

I’ve discovered, meanwhile, that some beautiful fabric I had bought to make bedroom curtains for our old cottage – and never got around to because it soon became clear we would be moving before long – is *just* long enough to make two pairs of curtains for the new bedroom, even accounting for the inconveniently long 62cm pattern repeat. This discovery has made me implausibly happy.

Bookshelves!Just today we’ve managed to empty a load of book boxes onto the shelves. It’s amazing how much more lived-in – and less echoey – full bookshelves make a room seem! The cookbook collection finally has some space to spread out, a whole bookcase to itself! Of course I’m weeks behind with Cooking the Books now – who knows if I’ll ever manage to get caught up??

And of course, when we’re not trying to sort out the house, and I’m not at work (which feels like all the time at the moment!) there’s the wonderful Cornish coast and countryside to enjoy. Dave dog is absolutely delighted with his at-least-weekly visits to the seaside, something that could only be a very occasional treat when we were in the Midlands. We were even greeted by a swim-by of a pod of dolphins at Trebarwith Strand, Dave dog’s favourite beach.

What it's all about!

The weather has been absolutely gorgeous since we got here, which is both a joy and a torment, when I’m stuck at work sweltering staring at a beautiful sunny Westcountry summer’s day out of the window. Too warm, sometimes, for doing the things that we need to do around the house and garden – the pond remains un-dug and the trees are not yet planted – but at least the paint dries quickly!

I’ll stop rambling now as it’s a gorgeous sunny evening and while I’m sat in here typing, I’m not out there enjoying it! Hopefully the blog will feel a little less neglected over the next few weeks, though as I seem to be working all the hours, I’m not making any promises… All the stress and upset of the compulsory purchase of our lovely old cottage does seem to be fading into memory, and though I’m not a fatalist, something about how I feel about this place makes me wonder if we were meant to end up here all along..?

Read more from the Country Skills blog >>

There’s A Hole In My Kettle, Dear Liza… Well, fix it with Sugru!

The blog seems to have been very heavy on recipes since the new year – mostly because all I’ve managed to write most weeks is the Cooking the Books post (and, you know, not always that!). There’s a lot going on in our lives at the moment that I’m not really free to talk about just yet, but which has completely put a stop to the gardening I would normally be stuck into by this time of year (my window ledges are entirely bereft of their usual forest of seedlings, and sitting on my green fingers is such torture!). But this was never intended to be just a food blog, and, of course, life goes on.

Now, I’m sure you all know about Sugru by now – I waxed enthusiastic about it to my little sister last summer, only to discover she’d been an early convert (but had somehow neglected to mention the wonderful stuff to me?!), so I know I’m late to the party. But just in case you haven’t come across it, let me tell you a little bit about this wonderful stuff. Sugru is a mouldable putty, rather like play dough or blue tack. It comes out of a little sealed packet, and then you have 30 minutes to play with it before it starts to set. The Sugru then cures, in the air, at room temperature, in the next 24 hours (longer if it’s a particularly big piece), after which it is set permanently, with a silicone-rubber character.

Sugru pack

So, what? Relatively slowly setting modeling clay doesn’t seem so exciting perhaps… Well, it bonds permanently to a very wide range of underlying materials (plastics, glass, metals, ceramics, fabrics, wood and so on), and will tolerate a wide range of temperatures from -50C to +180C, as well as being flexible, waterproof, electrically insulating… You get the idea, it’s clever stuff! [Full details on the Sugru website, here.]

Back in the summer, I used my first pack to finish my denim strap replacement up-cycle on a pair of flip flops. They held up extremely well to the wear and tear they were put through in the course of what was an unusually hot summer. I’m looking forward to wearing them again this year.

Sandal soles sealed with sugru   Denim strap upcycle - complete

Some of the leftover from the pack, I used to mend and re-attach a cracked knob on our cooker. That repair has held up so well – and is so ‘seamless’ – that until I started writing this little post, I’d almost forgotten I’d ever mended it in the first place!

Broken knob   Blob of Sugru inside knob   Hold knob tight and wait to cure

A few months ago, now, I noticed that our kettle had started leaking, apparently from the join between the metal body and a plastic viewing window set into it. We have very hard water here, so I suspect limescale got established in a little gap and slowly pushed it apart. For a while, it was just the odd drop or two when I boiled a big kettle of water, but then one day, at the end of January, there was rather a big puddle of rather hot water on the kitchen counter after I’d boiled the kettle. Obviously water and electrics are a great mix! I nearly chucked the kettle in the bin and went to buy a new one, but I do hate to throw things away that might still have some life in them – and after all, the kettle still ‘worked’… Then I remembered the Sugru, hiding in the fridge (refrigeration extends the shelf life of the product before use).

Leaky kettle

It seemed too good not to try – I mean, the worst that could happen was still the kettle ending up in the bin anyway. This is one of the reasons I love mending things so much – you can justify all manner of experimentation that you might hesitate to try on a working item for fear of breaking it. My plan was really quite simple – to make a Sugru gasket or seal for the plastic window, by pushing it into the gap all around the outside, and then the water wouldn’t be able to get out any more. So far, so obvious, right? I shared my plan with Hubby, who looked a little unconvinced and told me ‘not to make it look rubbish’ – well, there’s nothing like a vote of confidence from your nearest and dearest…

Now, the surface preparation instructions that come with the Sugru are very simple – they boil down to ‘make sure the surfaces you want the Sugru to bond to are clean and dry’. I admit, I didn’t do this carefully enough. I’d given the kettle a really good wash to remove any grease, and removed as much of the limescale as I could using vinegar. I gave it all a good dry with a tea towel but didn’t really think that there would probably be some residual water (and probably detergent) in the gap I was planning to seal. It turns out soapy water acts as a release agent for uncured Sugru. You have been warned!

Insert Sugru into gap   Trimmed away where adhesion failed

The process was simple enough – roll out little lengths of Sugru, and stuff them into the gap. Then smooth off the surface (to avoid it ‘looking rubbish’). Problem being that around the lower left part of the window, the Sugru refused to adhere and kept falling out again. This was particularly vexing as I’m pretty sure this is where the worst of the leak was coming from! Eventually I gave up and peeled the Sugru away everywhere it wasn’t sticking, tidying up the edges with a putty knife, and left the rest to cure for 24 hours.

Finished job!Fortunately, I had a second pack of red Sugru in my stash, or it would have been a funny multicoloured fix that might have upset Hubby’s ‘rubbishometer’!

On day two, with my second pack, I was able to complete the seal all the way around, without any obvious difficulty. I left it to cure for another 24 hours, and then couldn’t wait to test my repair.

Well, it works. You can see from the photo just below, taken a day or two ago – almost two months after the repair – there is a little bit of limescale visible in a couple of places around the repair. It does still leak *very* slightly – the odd drop of water manages to sneak through while the kettle is boiling energetically, and evaporates on the spot, so for my money, the repair is a success – no more water on the worktop! I’m pretty sure that if I’d waited for the kettle to be really dry (and, lesson learnt, I won’t make that mistake again!) then the repair would have been completely successful.

After two months, with some limescale showing

Will the leak get worse as time goes by? I don’t know yet – it may be that the limescale will continue to do its thing and will slowly push the gap wider. Then again, because the Sugru stays flexible after curing, it may be able to accomodate this without additional leakage. Anyway, in the meantime hopefully I will have worked out what replacement kettle might look best in my new kitchen…

And think, if only he had some Sugru, Henry could have fixed his bucket – mind you, I’ve never worked out how the straw was going to help – can any of you shed any light on the matter?

Read more from the Country Skills blog >>

In A Flap – flip-flop denim fabric strap upcycle

The flip-flops.Summer is here (or so they say!). And whether you call them thongs or flip-flops, the three-point strap sandal is a mainstay of hot weather footwear. While I was getting a few bits and bobs in town the other day, I saw these fun flip-flops on a sale rack. I really want to like flip-flops, but I’m afraid they don’t like me! I can’t walk 100 yards in flip-flops with rubber or plastic toe posts without getting the most awful blisters between my toes. Ouchie!

Chop off the strapsSo those straps were going to have to go. There’s always something faintly satisfying about a spot of wanton destruction, isn’t there? Push the straps through the sole and chop them off with a pair of stout scissors. Congratulations, you’ve taken a pair of perfectly good, new flip flops and rendered them completely useless. Time to get mending!

I was planning to make fabric straps for these flip-flops out of some recycled cotton jersey, but I couldn’t find anything in my old-clothes stash in an appropriate colour. What I did find was a pair of Hubby’s old jeans. On reflection, denim seemed like a rather great idea, and the colour was a good match for the psychedelic print on the soles, too.

Of course denim poses some problems that cotton jersey doesn’t, not least in it’s tendency to fray extensively.  It’s also not famous for its stretchy characteristics, which means sizing will need to be more accurate, but I was pretty sure these were things that could be overcome.

Rough cutFirst up, I rough cut a broad and a narrow strap for a ‘test fit’. The narrow strap is tied in a reef knot around the wide strap and acts as the toe post. Push the straps gently through the holes and support them temporarily with safety pins while you offer up the sizing.  I tried the sandal on at this stage and showed it to Hubby to see what he thought. His verdict, ‘they’re quite, erm, rustic…’ felt a little bit short of an unqualified recommendation!

The principle seemed sound, though this mock-up stage proved one thing, which was that the narrow toe straps were literally going to fray away to nothing, and really quite quickly, too. Some reinforcement was going to be needed to avoid the whole thing coming apart!

Now, my sewing machine is a really very basic beast, more or less does straight stitch, zig-zag, not much else. But it has a rather neglected set of ‘special stitches’, one of which I admit I’ve never used in anger before today – it’s a sort of faintly-decorative compound zig-zag, which looked like it might do dual purpose for fray control while not being entirely unattractive! Well, it was worth a shot. A trial run on a narrow strap confirmed that I could run a length of the stitching, and then pull away the stray threads before trimming quite tight to the stitch line. The result seemed quite stable and robust. Excellent!

Rectangle of denimI chopped a rough rectangle of denim out of the leg of hubby’s discarded jeans. They were very well worn by the time they reached the end of their working life, so the denim is gorgeous and soft.

Cut the wide strapsUsing a ruler and cutting wheel, I sliced two wide straps 3cm wide, and two narrow straps about 1cm in width. If you don’t have a cutting wheel, mark the back and cut carefully, especially for the narrow straps.

I decided to go with a contrasting colour for the stitching to make a decorative detail out of it, and loaded up the machine with some bright yellow cotton.

With stitching completeEach wide strap takes two rows of stitches, as close as possible to the edges. The narrow straps get one row of stitches straight up the middle. If your machine doesn’t do a stitch like this, then a sensible width zig-zag is probably a good compromise.

Pull away your the threadsOnce the stitching is done, tease away at the threads outside the sewing, and gently pull it away until it ‘sticks’ in the stitching. Then, using a really sharp pair of scissors, trim the loose threads to within about 1mm of the edge of the stitching. This is all a little bit time consuming, but worth it in the end!

Now, all your straps are made, and ready to be assembled.

Straps complete before assembly

Fit the straps to the sandalTie the narrow straps in a reef knot around the approximate mid-point of the wide strap, and then feed all the ends through the appropriate holes. My denim isn’t an even colour because of the wear on it, so I used the darker end for the outside hole on both sandals, and the lighter end on the inside.

Straps on sole-sideThis is the experimental trying-on bit of the process. Adjust the straps until they’re all the right length and the fit is comfortable, using safety pins on the underside if necessary. Once you’ve know how long your straps need to be, it’s time to work out how to retain them. I’d considered the ‘tie a knot in it’ approach, and that seemed likely to work ok with the narrow toe strap, but didn’t seem as plausible for the thick straps.

Instead, I had a dig about in my button box and found six small stout little white buttons, just the right size for the recessed gaps in the bottom of the sandals.

For the toe strap, join both halves together with a horizontal row of stitches, before fixing the button between them, then trim the ends with about a cm spare and fold the straps over, securing the ends down again as firmly as you can.

Fixing toe strap (1)  Fixing toe strap (2)  Fixing toe strap (3)

For the broad straps, start by identifying the attachment point you need, secure your thread firmly and then sew the button into the centre of the strap. Trim the strap and then sew the corners down over the button, before securing the strap below the button into a round shank, wrapping a few times with the thread to help you hold the shape.

Fixing wide strap (1)  Fixing wide strap (2)  Fixing wide strap (3)

In essence, that’s it. Make the second sandal the same way, trying to get the strap lengths to match.

Finished straps

If you were just going to wear them indoors, you could probably leave it at that. I had in mind using a blob of hot glue both beneath and finally on top of the strap and button assembly to secure and stabilise the lot, and add some waterproofing and abrasion resistance to stop the first rough floor surface wearing the thread away and letting all the hard work come apart again. But then I remembered that I’ve finally got my hands on some Sugru, so I think I’m going to use a blob of that over the top (and possibly a cuff underneath) as the rubber texture seems likely to be nicely compatible with the rest of the sole. I’ll post final photos once I’ve done this (in the next few days, all being well!).

Finished sandals with home-made denim straps

I can think of some possible variations (and having done this ‘make’, some I wish I’d thought of before I started!). Satin or grosgrain ribbon would make great straps (you’d want a matching pair in 25mm and 6mm widths, I would guess, and a metre of each will be plenty) – and might even be quite ‘dressy’, with the right choice colour and plain dark-coloured sandals.  I suspect – though I haven’t tried this, so if you do, please let me know! – that you could just tie knots in the ends of the ribbons, embed the knots in a little ball of  Sugru, and just sort of ‘squidge’ it into the recesses in the sole, reducing the whole make to a five or ten minute job.  Hot glue would probably work pretty much the same, too (but don’t burn your fingers)! Next time I see a set of dirt cheap flip-flops in a pound shop or market, I’m definitely giving this variation a try!

I’m really thrilled with this, actually. These sandals are *comfortable*, and they look pretty cool too, though I say so myself. I’m definitely planning to take them on holiday, and I shan’t be one bit embarrassed by them by the pool – the finished effect is certainly more ‘handcrafted’ than ‘homemade’. So do give this a try, and please, let me know how you get on?

Read more from the Country Skills blog >>

Simple Summer Sewing – make a quick, cheap, pretty beach and pool cover-up

I can’t take the credit for the idea here – I’d seen a photo of something similar on Pinterest some time ago, and tracked instructions on the ‘Vie en Rose’ blog (and you should go and take a look at these, the rest of the post will make a lot more sense!) at the time. Then I more or less forgot about it until I started thinking about what to pack for our summer holiday. It seemed the perfect alternative to a sarong, easier to wear and a bit more ‘shaped’.

So I picked up some remaindered floral print cotton jersey on Ebay for about a fiver, and got started with it on my day off a week or two ago.  I’d offered up a sarong to get an idea of how wide a piece of fabric I needed, and came to the conclusion that the ‘ideal’ size was about 10cm wider than the width of fabric I had.  Slightly irritating.

Rather than chop a lengthwise section from my 2.5m length (seemed wasteful!), I decided to take a punt on the 1.6m width and hope the bit of stretch in the jersey and the inherent ‘forgivingness’ of the pattern would let me get away with it.  This decision rather forced my hand in terms of hemming – no spare fabric for this, and worse, I was going to have to use the selvedge, rather than trimming it, too. I know, I know, two cardinal sins of sewing and dressmaking just there. But do bear with me, this is quick and cheerful stuff, but the result is surprisingly good!!

Decide roughly how long you want your wrap, measuring from about armpit length downwards, and make this the width of your piece of jersey fabric.  Make sure all the edges are nice and straight as you cut your piece, as these will be your finished edges. I used a cutting mat and roller for speed and convenience, but you could manage carefully with fabric scissors.

Shape the armsThe only piece of shaping required is around the arm holes. I used a strappy top I own as a reference template. Line it up at the top of the ‘body’ and mark out the arm shape. If you fold the fabric in half, you can cut both sides together, so they’ll be symmetrical.

Cut the arm shapingMark (this is the reverse side!) with a pen or pencil. Then just cut carefully along the mark.

Now it’s just a question of working out how to attach a for each shoulder. I measured the strappy top from where I’d stopped shaping the arm hole, up to the seam at the top of the shoulder, and then back down to the seam at the underarm.

Measure for the strapsThis gave me a length of about 40cm as an estimate for the strap length. The blog tutorial I found made braided straps, and you could certainly do this.  I had my sewing machine conveniently to hand, so it was just as quick to make tubes – I cut two lengths about 2.5cm wide and 40 cm long, sewed along the length with right sides together, trimmed the seam allowance and then turned them carefully the right way out.  This was actually pretty fiddly and time consuming, but I think gives a nice finish.

Straps sewn in placeOnce your straps are ready, safety pin them in place and try on your cover up. This will allow you to adjust the strap length to suit your preferences (I shortened mine by about 5cm in the end).  Now, I can see no reason at all to post photos of myself in my bathing suit on the internet, so you’ll have to refer to the original tutorial for fitting photographs. Once you’ve decided on the right strap length, hand sew the straps in place firmly.

If you’re using a solid coloured fabric, this should give a pretty nice finish, but you can see with my contrasting print it’s all rather scruffy!  But it’s done. Try it on and flounce about in it a bit, pretending to be standing by a beach bar somewhere delightfully tropical.

Buttons!I wasn’t quite happy with the strap sewing, so I gave it some thought. Eventually it was a colleague who suggested buttons, which were an inspired solution.  I had a dig around, eventually found my button box, and excavated these four pretty little off-black beauties.

Strap with buttons in placeSewn in place over the strap joins, they completely conceal my scruffy sewing.  Hurray!

I’ve considered shaping the short edges on a slight angle to cut away the worst of the selvedge, but although I know it’s there, it really isn’t obvious, so I’ll probably leave it for now. If it annoys me later, I’ve always got the option!

Finished beach wrapWell, there it is! I’m really pleased with it, I think it’ll work beautifully as a cover-up over swim wear, for the beach of the pool this summer.  It’s such a quick ‘make’, not sure I agree with the ’20 minute’ assertion, but certainly well under an hour, all told. And all for well under a fiver. Practical summer style on a serious budget!

Fun crochet beach bagIncidentally, I’ve also finished the crochet beach bag I was working on a few weeks ago. I’ll  do a full tutorial at some stage when I re-make it (there were a few details I got wrong with this one that I’d like to do right next time!), but I’m still pretty thrilled with it, it’ll do very nicely by the pool this summer with plenty of space for a paperback, the sunscreen, sunglasses, and of course the cover up!

I’m feeling rather excited about the summer now… Bring it on!

Read more from the Country Skills blog >>

Easily Hooked – oops, I seem to have taken up crochet!

We had so much to do in the garden this weekend, but the weather hasn’t been friendly!  At least we managed to get the turf cleared from the unpromising rectangle of old ridge & furrow grass which is to be my experimental cut flower patch – watch this space for more (and photos!) in due course.  The greenhouse seedlings continue to thrive, though I’m struggling to believe the tomato seedlings are ever going to grow up big and strong enough to fruit! This time of year in the garden is always a mix of hope and doubt, without much to show yet for our efforts!

Stormy spring beech tree

But it’s raining, and there’s nothing to be done outside for the time being!

I hate to have my hands unoccupied (stop giggling there in the back!) so I suppose it was only a matter of time before I gave in and took up crochet.  Many years ago (half a lifetime, really!) I learned to knit, got good enough at it to make myself a jumper, and mastered some fiddly cable work, but it never really grabbed me.  I’ve always been impressed by the flexibility of crochet work, the variety of shapes and textures which crochet seemed to be able to achieve compared to two-needle yarn craft.  And then, about three weeks ago, by chance, I stumbled over the first part of a learn-to-crochet part-work magazine, complete with a 3.5mm hook, two balls of yarn, and a guide to basic stitches. All for 99p.

Well, I couldn’t resist. I started tinkering with a few stitches and patterns from the starter pack.  I did a bit of playing and made a little round basket out of some jute garden twine, just to see if I could.  It’s the simplest thing, with just a circle of double crochet stitches for the base, made without turning, and sides the same, but turned between rows, picking up only the front loop of the  V to add a horizontal stripe.

Jute basket bottom    Jute Basket inside    Jute basket detail with twine

It makes a lovely coaster for the bottle-cut vase I made a few weeks ago, using the bottle cutting jig I made last year.  Better still, it was surprisingly easy to make, despite the less than promising choice of yarn!

Jute basket with bottle vase

So that was it, really, I was hooked.  Obviously a single hook and a big ball of garden twine wasn’t going to get me very far, so I scurried off to the internet for a few supplies (oops!) – a couple of books for inspiration, a lucky-dip selection of yarns, and of course a set of different sized hooks.  I was good to go!

What do you make first but a scarf? Of course!

Crochet scarfI’m really happy with my first effort, the pattern is from Sue Whiting’s ‘The Crochet Bible’, which has served me really well as a crochet primer so far!  For a complete novice it was a nice simple project which gave a pleasingly complex-looking result, and came together over the course of just over a week.  I used a heather-coloured yarn I got in my mystery-pack, and I’m thrilled with the result.  The photo doesn’t quite do it justice, it’s not as blue as that!

Dave kindly offered to model it for you all, so you can see it a bit more clearly. (He continues to do very well, thank you for asking!)

Dave the dog

Of course, I couldn’t stop at just the one project.  The current one is straight out of my own head, a crochet string-bag for the summer – I think it would be great for a day at the beach.  I’ve used two of the colours of yarn in my lucky-dip pack that I think I’d struggle to wear – an orange that can only be described as ‘health & safety high-viz’ and a bright sunny lemon yellow.  I’m after a relaxed, cool, hippy-ethnic look, and I think we’re headed in the right direction – more photos, and instructions, once it’s finished, but here’s a sneak-peek of the work in progress..!

String bag - work in progress

Finally, some sad news this weekend from my hens – Gertie, my white hen, and the final member of my original hybrid quartet, went the way of all things on Saturday.  So RIP, dear Gertie.  All good things come to an end…  There’s always been a white hen in my hen-house.  I feel rather bereft.

Read more from the Country Skills blog >>

Built Like A Barn Door – or, how to make your own shed doors [Guest Blogger]

Lemon TreeOur Guest Blogger is Ross, from Christchurch, NZ.  

You may recall the lovely series of lemon-glut busting recipes which Ross has shared with the blog.  As well as all that preserving, he’s been doing some DIY lately – and I was so impressed by this new shed door that I rather cheekily asked him for a write-up!

So, as they say, now for something completely different! But something which is still undoubtedly a very useful country skill – woodwork.

Scenario

We have a shed. It’s timber-framed, and until recently it was clad with asbestos boards. We got some professionals in to remove and dispose of it properly, and then had a local builder come and reclad the shed in plywood. So far so good, but his quote didn’t include reinstating the door – which, to be fair, was old, rotting, and had a sliding track which was ruined when the asbestos guys ripped it off.

Shed, doorlessWhat to do?

The aperture was 190-191cm high and 140-141cm wide. (Yes, the edges are not parallel; what do you expect?) An unusual size, and if I did get a door made to fit that, I’d also have to shell out for delivery as it wouldn’t fit in the car. Such a wide door would have quite a large swing, which could be a bother.

I got some door designs from various DIY books and websites. The traditional basic ledged-and-braced door design – described as having a “rustic” feel – would certainly work for us. In short, you lay out some planks side-by-side, then nail or screw two horizontals and a diagonal to keep them together, and there’s your door.

Single door panelI don’t have a good picture of the design that doesn’t infringe somebody else’s copyright, but – skipping ahead a bit – here’s what one of ours looks like.

I rapidly came to the idea of a double door to reduce the swing size. But if I made a pair of ledged and braced doors, I’d still have the same problem getting the parts home from our local DIY barn as the wood would be too long to fit in the car.

There was a bit of head-scratching, and a few minutes more spent getting the splinters out from under my fingernails, before I realised what I could do. Stable doors. That is to say, a pair of doors with the ability to swing independently but which fill the frame vertically.

So, to deal with the swing issue as well, I’d make a double stable door. That is to say, four doorlets to fill the space. What could possibly go wrong? I should point out that, between my partner and I, we have limited tools, skill and experience. We have an electric drill and a Workmate, and know what end of a hammer to hold (beginners please note, not the metal end), but New Yankee Workshop this ain’t…

Design

door drawingHere’s the design. H for hinge, S for a door-stop, and the brown rectangles are tower bolts.

If you compare it with other ledge and brace doors, you’ll notice this is a modified design. Traditionally the ledges would both be a little distance in from the top and bottom of each door. Here I have moved the central ledges nearly flush to the edge, for convenience in bolting them together. (I still needed to be able to bolt one side at the top and bottom, but I figured I would use off-cuts to extend the ledges where I needed to. You probably don’t want both ledges to be flush with the edges in case you need to shrink the doors later.)

So I spent a good while in Mitre 10 figuring out which of their available pre-cut timber widths would give me a reasonably convenient time of assembling it all. (I had hoped to find tongue and groove, but they don’t keep any. That was OK as their regular boards are uniform enough; some are a bit warpy but not too bad.)

It broke down like this:

  • Right side: 7x 13.5cm x 9mm boards per door
  • Left side: 2x 23cm x 9mm boards per door
  • Bottom half: Boards to be 1.2m long, uncut
  • Top half: The same 1.2m boards, to be initially cut a few cm too long, then later cut to fit precisely.
  • Ledges (horizontals): Cut to same width as their respective doorlets. I realised later they need to be a little smaller to allow for the swing of the door.
  • Braces (diagonals): Pythagoras tells us that these are going to be longer than the verticals or the horizontals. As they’re blocks with a non-zero width the length will be slightly longer than by Pythagoras, but it worked out within about 1%.

You may notice that (7 x 13.5cm) + (2 x 23cm) comes to 140.5cm, for an aperture that varies between 140 and 141cm in width. This would prove to be annoying later.

Assembling each doorlet

Assembling the doorletLay out your panels side by side. Use a spare block of wood to square up the ends. (For the 7-panel doorlets I did this in two stages, four boards then three, as my working area wasn’t quite wide enough.)

Clamp the ledges into place. I also used a sash clamp to hold the planks together laterally; I don’t know whether this was essential but I suspect I’d have needed more G-clamps if I hadn’t.

Then pin the ledges to the planks. You can do this with nails but I used screws (drilling pilot holes first, of course). I attached each end of the ledge to its corresponding board with three screws, then put one screw into each intermediate board; the same for the other ledge. This may have been overkill.

Next cut and attach the braces. We just marked these with a pencil and steel rule, then sawed as close as we could to the line (fixing up later). The braces have to fit well as they spread the weight of the door. I fixed each ledge with two screws into each end board and one into each intermediate. On reflection this was definitely overkill.

Then paint, varnish, or apply whatever decoration you wish. For efficiency we painted only the outward faces at this point (we have still to paint the shed exterior, after all) – in a less clement climate you might be well advised to paint all of it before hanging to try and prevent damp getting in and warping the wood to next week and back again.

The hinge conundrum

I had read in my DIY book that a tee-hinge was “traditional” for this sort of design of door, so I bought some without thinking much about it. Mistake! For an outward-opening door, it was only going to be possible to put these on the outside of the door, with the screws exposed to all comers: no good for security. (Thank you, Mitre 10 returns policy…!)

I replaced them with some ordinary door hinges, of the kind that doesn’t require you to cut a rebate into the frame.

It’s important to think about where the hinges will attach to, on both the door and the frame. You can’t put screws into the end-grain of a block of wood and expect them to hold. Similarly, putting them into the side of the plywood cladding would have been hopeless. These were going to have to go into a door frame, the shed’s timber framing, or something securely attached thereto.

Shed frameOn one side I had the timber stud. No worries – just have to chisel away a small section of the plywood edge so I could attach the hinges properly into the stud and not foul their pins.

Existing shed constructionOn the other side things were a bit more interesting. There’s no frame to be seen – just the edges of the interior wooden cladding, and a bit raggedy at that.

Adding part-frameTurns out the frame is just behind, so I bought a couple more boards to act as a part-frame, which I attached with long screws through the inner cladding and into the frame.

Hanging the doors

Finally, it was time to hang the doors. You can hang a single door yourself, but it’s a bit troublesome and involves a couple of wedges; much easier with a spare pair of hands. (Sadly, I didn’t have a third pair of hands to photograph this process.)

I started out with the lower two doorlets. Obviously, the bottom doors don’t go all the way down to the deck; you want them to sit slightly off the ground (one source I read said 6mm) for clearance over any debris that may lurk. First fit the hinges (remembering not to put screws into the end grain of a ledge); then put the door into its open position, jacked off the ground; mark the positions of the holes, drill your pilots, then screw it into place.

Except, if you’re me, at some point in this process you think “hey, if I cut rebates for the hinges on that side, even if they don’t need it, I’ll save the couple of mm that will mean I don’t have to trim the doors.” Mistake! I’ve never cut rebates before, and they were distinctly less than even. Worse, the rebates I cut were sufficiently deep that when closing the doorlets fully the pressure tried to rip the hinges off! I ended up packing the hinges with cardboard and crossing my fingers. This may yet come back to bite me, but at least it’s “only” a matter of turning the fake-frames over and rehanging two of the doors, right…?

Offering up the second (larger) door it was clear I was going to have to trim a few mm off the edge for it to fit. On hanging it I found I had somehow managed to give them a 6mm height differential. I wasn’t worried; they swung well, and it’s not surprising as the ground isn’t flat, but if only I had realised this first and hung one to match the other…

Bottom doorlets installedBy now it was getting late. I had bought four heavy-duty tower bolts for securing the doors to each other and the frame, so I used one of them to keep the doors from swinging freely, then called it a night.

Fitting the upper two doors was very much like the lower two, but less close to the ground. We offered each up in turn and trimmed them to fit vertically, as planned.

On closing them for the first time (one at a time), one of the ledges prevented the other door from closing, so we cut a bevel into it. Then the doors fitted!… just. Very very tight, not really usable, so we spent a few minutes hand-sanding the mating edges down. It’s just about usable. I am reticent to take more off yet until the doors have hung for a couple of weeks as they may settle, changing their shape subtly.

Door furniture

All doorlets with boltMy plan for using the door was to treat the whole thing as a double door most of the time. I fitted a tower bolt across each vertical pair to keep them together; this is why I put the central ledges where they are.

Most of the time we won’t need the full width of the door so will only open the larger half. I fitted a tower bolt vertically at the top and bottom half of the smaller pair to secure them. (I added a couple of off-cuts in the corners, butting up to the ledges, so I could attach the bolts with the same deep screws I had been using on the rest of the door. The shed sits on a concrete slab, so making a hole for the bottom bolt to drop into required a couple of minutes with a big masonry bit.)

Inside view, bolts installedThe door is secured by a hasp, staple and padlock across the top pair. I may fit a further tower bolt inside the bottom pair so we can have it held fast while the top pair are open stable-style.

A couple of door stops (not yet fitted at the time of writing) will complete the security, preventing the larger half of the door from being forced inwards when the shed is unattended.

Next steps

After the doors have had time to settle (a few weeks) I will have a good look at them and see if I need to adjust or re-trim anything. I suspect I will want to plane a few mm horizontally off the upper doors where they stick. You can see they don’t sit perfectly; can I claim some sort of amateur’s privilege?

Finished, doors closed

If you have a big gap between double doors you might want to fit an astragal. I may yet fit one on ours – depends how much I remove after it has had time to settle.

Materials and costings

[The costings won’t be of too much use if you’re not in NZ, but they give you an idea. At the time of writing the exchange rate is about NZ$1.90 to £1.]

  • Materials cost: $384.08  – of which $233 was wood, $97 door furniture, $44 paint.
  • Consumables: Sandpaper and sanding block; several dozen screws.
  • Tools used: hammer, wood chisels, electric drill (several different wood bits, a countersink, and a big masonry bit I bought specially so the bottom bolt could drop into the floor), screwdriver bits for the drill (a big sanity saver!), hand plane, G-clamps, 1.2m sash clamp (bought specially for this project; $48.15). Black & Decker Workmate.
  • Time taken: The lion’s share of three days, including trips to the DIY shop. A little more time will be needed after the doors have had time to settle.
  • Labour cost: zero!

The satisfaction of doing it ourselves: *Priceless!*

Lessons learned:

Think through your design. No, really. Don’t assume that hinges will be so inconsequential as to not require thought.

Mortising rebates is hard – or, at least, I don’t have the knack. Beware, it’s very easy to cut too much, which you can’t easily undo.

If you buy hinges that don’t require to be rebated, don’t cut rebates for them!

Remember that the door swings. A thick door, or one thickened by ledges and other attachments flush with the edge, is harder to swing than a thin one.

When hanging a pair of doors that you can see the tops of (e.g. a double stable door like this project), you might want to try and make sure the tops are level.

Ross is an expat thirtysomething Brit who went to the Shakey Isles in search of adventure. Works in technology, enjoys creating, has a love-hate relationship with his kitchen.

Thanks, Ross, for this great DIY tutorial!

It’s been so much fun having these guest blog posts from Ross – and they seem to have been appreciated, too!  So if any readers out there have favourite ‘country skills’ they’d like to share with the blog – particularly if, like Ross, you live on the other side of the world, or have great ‘urban’ country skills – then drop me a line on kate@countryskillsblog.com and we can have a chat!

Read more from the Country Skills blog >>