Relight My Fire – DIY recycled wax and wood-shaving firelighters

The chimney sweep came this week, and with the equinox just passed, the nights are palpably drawing in.  We use the wood-burning stove in our living room for an awful lot of our heating in the winter – the alternative for us, living off the beaten track (and off the gas main!) is our oil-fired boiler, which is both expensive and not terribly environmentally considerate.  But even if you’re not using your fire daily, there’s nothing better than a real wood fire as the nights get colder and darker!

Firelighter burning well

We have a fire most nights in the winter, and that brings with it a requirement for firelighting.  We cut our own kindling wood from our log supply (well, I say ‘we’ – Hubby does it!) so it’s not as tinder-dry as the bags of kiln-dried kindling sticks you can buy at great expense.  While I’ve succeeded in lighting the fire with newspaper, cardboard and kindling, it’s a frustrating exercise, doesn’t always work first time, and we tend to use a firelighter to get the kindling going nice and quickly and conveniently.  There’s only one downside – the white firelighter blocks you get from the co-op or the garage *stink* of kerosene.  I don’t want them in my living room!  And while I occasionally see the nicer wax & sawdust type for sale locally, I can’t buy them reliably.

But they gave me an idea – with the waste-wax I have available from old candles (believe me, I’m really bad at throwing things away, even stuff like this!), the really grotty old stuff that really can’t be recycled into new candles, from melt pools, stained with soot, with old wick and ash and even match-heads in it, in different colours and scents, could I make my own?

The answer is resoundingly *yes*, but with a caveat…

Equipment and 'ingredients' (1)You want about equal volumes of wax and closely packed wood shavings.  I was hoping to use some wood-shop waste, to make the whole thing completely free and recycled, but the stuff I could get hold of was too fine and dusty and mixed with big chunks of ‘stuff’.  I think the shavings produced when hubby breaks out the wood-turning lathe would be ideal, so I’ll save those in future.

'Ingredients' (2)For this batch I used a cup of wood shavings I stole from the supply we keep for the henhouse, it’s a tiny amount and probably cost a couple of pence at most (and technically I suppose is a recycled by-product, anyway!).  You also want an egg box (I had a few old dozen-sized egg boxes that have been damaged beyond useful re-use), and a double-boiler arrangement for melting your wax, preferably with an inner container you don’t want to use again for ‘clean’ candle-making, and a thermometer for safety.

Take your dirty grotty old wax and put it all into the double boiler, and heat the water up to about 75 degrees celsius.  This should allow you to melt the wax down without getting too close to the flash point of your wax.  I’ve used an old can which previously held malt extract for home-brewing, it’s about the perfect size for melting candle wax.  Really, any dirty old wax goes here, and don’t worry about trying to remove old bits of burnt or unburnt wick, wick sustainers, matchsticks, or anything like that.  Add more wax in stages as the contents of the can melt down, until you have the sort of volume of melted wax you need (it was about 1/3rd of the can, once melted, for me).

This part of the process is where my caveat comes in – it took a bit over an hour to melt down all this wax, during which I couldn’t really leave the wax unattended on the stove (though I did get the chance to have a nice chat on the phone with my little sister).  The time investment in making these as a standalone project probably, for me at least, make the cost / benefit of this project a bit suspect!  There may be ways around this, more of which later!

Melted wax with about half the shavings addedOnce all your grotty old wax has melted down (it will smell quite peculiar if, like mine, it contains fruity, citrussy and maple-syrup scented candle-waxes!), add your shavings in batches, stirring as you go.  You want most of the wax to be absorbed into the shavings, leaving just a little bit of ‘free’ wax to set the mix as it cools.  Pack the mix into the wells of the egg boxes, filling them to the top, and squeeze down the contents with your fingers (wait for it to cool partially before doing this, if you like).

Firelighters settingMy mix made an almost perfect dozen firelighters (I also made two ‘experimental’ lighters with rolled-up cardboard in the well). Allow the firelighters to cool, and then separate them (tear, or cut into the underside of the egg carton to get things going).  Mine look like rather suspect pink raw minced beef products because of the red waxes that went into the mix!  There’s a very subtle smell about them if you stick them right up to your nose, but nothing unpleasant.

So far so good, right?  But it’s all ‘for nowt’ if they don’t actually light fires!  Would they do the job?  Would all the wax melt and dribble out and make a mess of my lovely newly-serviced wood stove?

Setting fire to the lighter & kindlingBuild your kindling ‘jenga pile’, and nestle the fire lighter in the centre.  Then set fire to the cardboard edge of the lighter with a match, and watch it go!  It burned amazingly well, cleanly, with no wax dripping, and got up to a really good temperature, the kindling wood was snapping, fizzing and crackling almost immediately and the fire got off to a roaring start!

I suspect actually about half the total volume of firelighter would have done the job – a whole egg-well seemed a bit generous.  I might under-fill the wells a bit in future and see if it still does the job.

But ‘in future’, if the process is this time consuming?  Well, if the performance of these firelighters weren’t quite so good, I suspect I wouldn’t be making them again.  I think it will be a task that I do ‘in the background’ in a second can when I’m using the double-boiler for clean candle-making anyway (I’ll be doing quite a bit of this in the build up to Christmas!).  If you’re doing any similar candle craft, and have space for a second melting pot (or if you have one of those natty thermostatically controlled wax melting gadgets that you can set-and-forget to a greater extent) then I can thoroughly recommend making these free, recycled little firelighters.

Keep those home-fires burning bright!

Enjoy your fires this winter, folks (and have a look at my useful little tip for cleaning the glass on a wood-burning stove, while you’re at it)!

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Using Your Bottle – self-watering planter success!

Earlier in the week I wrote about my last batch of bottle cutting experiments.  Just a quick post to update, especially about the self-watering planter which, I had to admit, I had my doubts about!

Self-watering planter

Well, it works!  The compost is staying moist, the water level in the reservoir is very slowly – but visibly – dropping, and the basil seems to be thriving!  There seems to be an added bonus with this design, which is that the glass captures the heat from sunshine much more effectively than traditional pots.  The soil feels quite warm to the touch on a sunny day, which can only do good things for the plants’ growth over the winter, right?

So, many more of these to come, I think!  Hubby not too sure about me filling up our windowsills with recycled wine bottles, but I’m sure he’ll come around!

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Using Your Bottle – testing some ideas for bottle cutting crafts

I’ve been wanting to play some more with the bottle cutting jig since my first attempts at bottle cutting a few weeks ago.  This weekend I found a few hours and raided some bottles from the neighbours’ recycling bins, and got to work.

Almost completed bottle cutting projects

My success rate this time stayed stubbornly around the 1:3 mark.  It’s becoming clear that two things are combining to be a problem.  The first is that accuracy in the score mark is absolutely critical – if you don’t get a perfectly straight even score that meets neatly, there’s no chance of the bottle breaking cleanly.  The second is that bottles are *rubbish*.  Of the bottles I’ve cut – and failed to cut – so far, not one is made up of even thickness glass, and most of them aren’t even anywhere near round in section!  This makes getting an even score more challenging, as well as tending to make the bottle break unevenly as a result of the variable thickness of glass.   There are a handful of gadgets on the market (and one interesting looking one, called the Kinkajou, about to come on the market) which might well improve my hit rate on nice reliable score lines, but I’m still trying to keep this a low-cost hobby for now!

Glass cutting jigStill, a couple of hours work (mostly removing labels!) got me three new nicely cut bottles – a 500ml green cider bottle, and two punt-bottled wine bottles, one of which I cut long, and discarded the top to make a vase, and the other cut more centrally to give a top and bottom section.  Sanding down (see my previous post for more details of the cutting process) gave me safe cut edges.

I’ve really wanted to play with etching, because I’ve seen some beautiful glass decorating projects, but hubby really wasn’t very enamoured with the idea of me using concentrated acid paste in the kitchen (and I can kind of see his point!).  I settled on using some frosted-glass effect spray paint made by plastikote.  This slightly offends one of my fundamental design principles, actually, but never mind!

The ideas for using the bottles were mostly gleaned from Pinterest, which is a new and rather addictive time-sink (those of you who’ve also discovered this can have a browse of my boards here).  I used some black sticky-back vinyl as a masking material for two of the pieces.

Masked-off bottle topIsn’t it great when you discover that the bits and bobs you’ve bought for one craft can be pressed into service for another?  I dug out the rotary cutter, ruler and cutting mat I bought for quilting, and got to work cutting strips of vinyl.  Two to wrap around the bottom of the cider bottle, to give a striped finish, and the off-cut with some newspaper to mask off all but the edge of the cut-off top of the wine bottle.

Masked tealight holderThis vinyl is a great masking material for glass, as it adheres tightly, stretches just a little to account for the wonkiness of the bottles, and comes away cleanly without leaving any residue.  The resulting cider bottle makes a very pretty tealight holder which would make a lovely little gift.

Masked vase with rubber bandsFor the bottle destined to be a vase, I borrowed another idea in wide circulation on pinterest and applied rubber bands, some overlapping, rising and falling. The first thing to note about this approach is that the rubber bands don’t arrange themselves  – it actually takes quite a lot of faffing to get a pleasing arrangement of lines.  They’re not an ideal masking material, either.  As you apply the instructed two or three layers of the frosting paint, some will settle on the top edge of the rubber bands (this is much less of a problem with vinyl which is very thin and doesn’t collect ‘overspray’ in this way).

Dave with vaseThe rubber bands came off easily once the paint had dried overnight, but it took quite a lot of delicate trimming away of the extra paint with a scalpel blade to get a reasonable finish.  I’m still not entirely happy with the outcome, and if I try this approach again I’ll try to get away with one, perhaps two layers of paint rather than the three I used.  Still, the result is quite pretty, isn’t it?  Dave said he wanted to be in the photo, and who am I to disappoint him?

Landscape fabric with stringFinally, and perhaps most interesting for me, is the bottle cut in half.  I’ve made a self-watering herb planter, based on a photo I saw – guess where? – that’s right, pinterest again.  The top of the bottle is up-ended inside the bottom.  I lined it with a cut rectangle of landscape fabric about 4″ by 8″, one half of which I threaded through with a bunch of jute string. Fold this in half with the string dangling through the neck of the bottle. Then, fill with compost and plant (in my case, with some rather sorry-looking home-grown basil I always forget to water).

This is where I admit to being a really neglectful gardner.  I’m full of enthusiasm, but when it comes down to it I have a nasty habit of forgetting to water, to pot on, to plant out…  my garden thrives on it’s own resources more than on my care, and my houseplants have to have a strong will to survive!

Self-watering wine bottle planter

So if this contraption actually works (and the jury is still out on this – it’s early days) then it’s going to change my window-sill gardening forever.  Herbs that will water themselves!  In a planter which is recycled, free, and really pretty, rather than something ugly and plastic and more suited to greenhouse shelving than living room windows.

I’ll update with more photos of the herb planter once it’s clear whether there’s any merit to the design.  In the meantime I suspect there’s quite a bit more mileage in breaking bottles for fun and (perhaps??) profit…

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More Clucking Mayhem – the poultry palaver continues

Just over a week after we mixed the two groups of hens, it’s gone time for an update on progress!  Well, I still have six hens (hey, you’ve got to look on the bright side).

They’re all living together in the run during the day, though the three new girls have still been choosing to bunk in the temporary hen-house at night.  Tonight, for the first time, though, Agnes is asleep with the original trio in the ‘big house’, leaving only Doris and Midge in the temporary accommodation.  Doris is still using the temporary housing to lay, whereas Agnes has been laying in the main coop for a few days now.  The pecking order that established on that first morning out in the garden still appears to be in force, with the strange Agnes > Mabel > Flora > Agnes loop surviving for now.

Flora with Mabel

Speaking of Flora, she’s still wearing her bumper bit.  Flora has turned out to be the real problem – I suspect without her presence in the flock everyone would be living essentially in harmony by now.  Gertie and Mabel, the two other members of the ‘original’ trio are happy to be side-by-side with the new girls and only scuffle with them very occasionally.  Flora has a bad temper, a bad attitude, and seems to spend her life spoiling for a fight.  It doesn’t help that she’s also unusually stupid, even by chicken standards.  Thick and bad tempered, what a winning combination!  Until she’s spending less time trying to thrash poor Doris and Midge into submission, the muzzle is going to have to stay on.

In terms of the effect the bit is having on Flora, it’s less marked than I’d anticipated.  She can eat and drink from the normal feeders and drinkers (we made sure of this before taking the additional open drinker out of the enclosure) and goes to bed every night with a bulging crop.  She seems to be able to graze to at least an extent, and remains (sadly!) able to bully the other hens, though less so than if she could pull feathers too!  The only obvious consequence is in her ability to preen herself.

I suppose it stands to reason that a device primarily designed to stop hens pulling feathers out of other hens would also impair their ability to closely comb their own.  Flora is looking really quite tatty, but it’s something she’s going to have to live with for now.  Despite her muzzle, she still has the girls terrified, chases them to cower behind the hen house, and if they don’t get away fast enough she’ll leap on their backs while they cower and try to pull neck feathers.  I don’t doubt that given the opportunity she’d be doing them real damage, there’s a genuine ferocity to her attacks and I don’t know how long it’s going to take for that to settle down.  Soon, I hope, for her sake as well as everyone else’s!

The next bridge to cross is removing the temporary coop so that all six girls are bunking together.  They could do with the space back in the extension run, and the nights are getting colder, the open-doored temporary house is no place for any of the girls to be sleeping on a cold winter’s night.  We’ve had our first frost here now, so it won’t be long before they’ll really want to be tucked up warm at night!

Still, only just two and a half weeks after I brought the three new girls home in a carrier, overall things are going pretty well.  After the experience of introductions last time, I’d reckoned it would take a month to get things settled and so far I think we’re pretty much on target for that, with a bit of luck.  How long Flora is going to have to be muzzled, though, I don’t want to guess at this point!

Stay tuned for more, folks, from the ongoing poultry palaver!

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Clucking Mayhem – chicken introductions, poultry politics and a bit on the side

I’m blogging from the garden right now, because I’m on hen watch. For the last four hours, my three new hens, and three existing birds, have been free ranging together.  After just over a week of living in adjoining but separate runs, I’m hoping this is the next stage in getting them to co-exist happily as a group of six.

Gertie and Midge

Mixing groups of hens is difficult.  Yes, they look sweet and innocent, don’t they?  But hens’ social structures are complex, and established and enforced by drawing blood (or worse!) if necessary.  That pecking order you’ve heard thrown about as a metaphor?  Well, it’s real.  And nasty.  It’s at times like this that you don’t get to forget than hens really are little dinosaurs at heart.  Genuine pint-sized feathery little T-Rexes.  Next time you get to spend some time watching hens, have a look in their faintly-reptilian eyes and tell me it isn’t so!

Home advantage is a big thing, so I expect the new girls to come off worse, and end up at the bottom of the new pecking order.  It’s more complicated than it might be, though, because Agnes and Doris are adult hens – the same age as Flora from the original trio.  To be honest, I was expecting the whole thing to degenerate into an explosion of swearing and flying feathers as soon as the six were out together.  It didn’t, much to my surprise!

My existing three, as far as I can tell, are ranked with Gertie (the white hen) at the top of the pile, Mabel the Isa Brown in the middle, and speckeldy-grey Flora at the bottom of the stack.  Flora was introduced to the flock last year, and got a bit of a nasty kicking in the process, mostly from Mabel who seemed to declare herself ‘enforcer’.  She still gets the sharp end of Mabel and Gertie’s short temper sometimes, particularly when there’s a tasty morsel or two they don’t want to share.

Midge and DorisThe new girls have established with Agnes, the Welsummer (and biggest of the bunch) at the top, Doris the small but adult Legbar in the middle, and Midge, the New Hampshire Red pullet at the bottom.  Agnes flexes her muscles, on occasion, though things have settled nicely.  Midge and Doris are pretty much inseparable, but Doris does occasionally remind Midge who’s in charge.

What’s really interesting to me at the moment is that Gertie and Agnes seem to have settled on what can only be described as an armed truce.  Neither has taken beak or claw to the other (well, if you ingnore Gertie pitching Agnes out of her favorite dust bath – Gertie is *very* protective of her dust bath), and they’ve been very much in each others strike range without hackles up or much in the way of posturing.  Agnes seems to have yielded subtly – she will give over to Gertie, but only just as much as necessary.  I don’t know what Gertie’s secret is, she just seems to exude natural authority!  It gets odder still.  Agnes seems to have established above Mabel (who runs for cover when she sees Agnes coming) but below Flora (who has a similar effect on the otherwise unflappable Agnes).  No doubt this is going to take some sorting out down the line, since I’m not sure pecking orders permit loops!

Flora is a fascinating character.  I suspect it’s the same cycle of abuse that’s described in humans.  She was the hen who reacted most violently to the arrival of the newcomers last week – lunging at them through the bars and even drawing blood on Agnes’ comb on the first day.  She’s declared herself ‘enforcer’ this time around, and thrown herself into the role with gusto, lunging straight at Agnes the first opportunity she got, landing on her back and really viciously pulling out neck feathers.  I’m not surprised Agnes is afraid of her!

Flora's bitThere’s a substantive difference between Flora’s attacks and those of the other bids.  The other hens will peck, will grab and pull feathers, even fly at each other feet first, but generally speaking, just enough to make their point.  Flora’s attacks are really aggressive, no-holds barred, with malice aforethought.  It became clear over the first half hour or so that if left to her own devices, Flora was going to injure one or more of the new birds, possibly seriously, so we decided to catch her and fit her with a bumper bit.

Bumper bit & pliersThis is a little plastic device which sits with a pair of prongs in the nostrils (a bit like the earpieces of a stethoscope), and has a flat bar across the mouth between the top and bottom beak and a ‘bumper’ type bar which wraps outside the mouth around the front of the beak.  By stopping the upper and lower beak coming together normally, it’s designed to prevent feather and skin pulling, and the ‘roll-bar’ in front of the point of the beak should stop her using this as a sharp weapon!

Flora wearing her bitIt’s the first time I’ve used a bit and it wasn’t a decision I made lightly.  While Flora can drink, and eat with the bit in, it does restrict her choices.  She can munch down on pellets and corn just as well as always, but grazing and preening are more difficult. Immediately after it was fitted, she was obviously aware of it and rather unhappy, she rubbed her beak on the floor and scratched at it with her feet.  But she’s settled with it now, and is foraging around the garden normally.

It hasn’t entirely disarmed her (or improved her temper!) – she’s still throwing her weight around – but the damage she’s able to inflict has been greatly reduced, as has the general level of anxiety amongst the other bids.  I’m hoping we can restrict the use of the bit to the shortest period of time we can – ideally a few days to a week or so – though we’ll have to see how the rest of the politics settle down.

Doris and Midge are going to be at the bottom of the new pecking order, but apart from the initial attacks from Flora, and the odd ‘establishment peck’ from the other hens, seem to have been mostly left alone for now.  I’ll be watching these two with particular concern when we house the girls this evening, as they may well get a rougher time when they haven’t got so many options for getting out of the way.

All the hens have been in and out of the open, now combined houses-and-runs.  Gertie seems particularly entranced by the new contraption-house!  We have two feeding stations and three drinkers in place at the moment to reduce unpleasantries associated with competition for resources.  The second house will be staying for now, as an option for any hens who don’t fancy running the gauntlet of the main coop!

Agnes enjoys a dust bath

Over all, mostly so far I’m startled by how well things have gone today.  It’s been a huge improvement on the last set of introductions – but then I learned a lot from that experience! I don’t for a minute believe that things will continue to go this smoothly, but it’s a really nice place to be starting from!

Stay tuned, folks, as the ‘clucking mayhem’ continues!

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Signs and Portents – autumn on the way

Swifts gathering

The mornings are dawning bright, crisp, and soaked in dew the last week or so.  I’ve been in my wellies sorting out the hens and walking the dog.  Last Thursday I snapped this photo (sadly on my mobile phone – it was a gorgeous morning and I only wish I’d had my good camera with me!) of our local swifts gathering for their southward migration.  They’ll soon be gone, now, for another year.

The autumn fruit is ripening in the hedges and it won’t be long before we’re picking sloes for this year’s batch of sloe gin.  The blackberries are just about ripening now.  The lambs are big and fat and hard to tell apart from their ewes.  The harvest is nearly in, summer has given almost all her growth and fecundity for another year, and the autumn nights are definitely starting to draw in.

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Getting Clucky – welcome the new hens!

Three of my hens!I’ve kept hens for about three years now.  Until this week I still had three of my original four hybrid hens, but sadly on Monday Spot, my beautiful Rhode Rock (the black hen in this trio), passed away.  This was sad in itself, but also left me with three hens, one of whom (Gertie) hasn’t laid for some time, and the other two (Mabel, and younger hen Flora who came into the flock as a pullet last year) are moulting and won’t lay me anything for a few weeks at best – at worst they won’t think about it again until the days start to lengthen again.

Since my first four pullets came into lay, I haven’t bought a single box of commercial eggs (admittedly hen-keeping neighbours and colleagues have provided the occasional half dozen when my needs have exceeded my supply!).  So, I had an egg supply problem, and one that I didn’t want to solve by going back to retail eggs.  We thought about this for a while, and decided it was time to bring in a few more hens.

This wasn’t a decision we made lightly – last year, after losing Hazel, the first of my four original girls, we introduced two new pullets to our flock. The process was hugely stressful – hens can be vicious creatures, and it’s when when they turn nasty that you really see them for the tiny little feathered dinosaurs they are!  Flora and Daisy eventually settled well, but the introduction process was ghastly (and at times, brutal).  Sadly, we then lost Daisy tragically young last Christmas.

Dave welcomes the new girlsOn Thursday, I drove a 200 mile round trip to see a chicken supplier, Chris at Poultry Park in Newent, who I knew from our previous life in Gloucestershire.  I came home with three traditional breed birds – two hens, a Cream Legbar (Legbars lay blue eggs) and a Welsummer, both a year old and ‘retired’ breeding birds, and an 18 week old New Hampshire Red pullet.  Dave, our collie, was immediately intrigued by the new arrivals, and came very sweetly to say hello!

The new girlsThe new girls have moved into a run extension at the bottom of the old girls’ run.  The idea is to allow them some time to get used to the sight, sound, and smell of each other before introducing them to the same living space.  I tried the ‘short, sharp shock’ introduction approach last time, and wished I hadn’t, so it’s slowly-slowly this time.

The existing trio of hens were not impressed by the arrival of the new three girls, and Thursday afternoon was a chorus of sometimes angry chickeny-shouting in the garden.

First 'contraption' temporary hen-houseTheir first night, the new hens roosted in a ‘contraption’ of a henhouse we put together from an old cardboard box, a hedgerow stick, and a tarpaulin.  Necessity is the mother of invention, or so they say!  Anyway, the New Hampshire pullet (now called Midge) didn’t appreciate our efforts and decided to sleep out on the roof rather than inside the house with the other two!

Egg of brightest blueOn her very first afternoon with us, the Cream Legbar (now named Dorris) laid us an egg.  This egg.  A *blue* egg.  I’ve *always* coveted a hen that lays blue eggs.

If only it were all that simple, of course.  There’s a lot to do, yet, before the new girls can be settled in nicely with the existing trio.

New, improved 'contraption 2'On Friday evening, I got home to find my lovely husband half-way through building a new contraption out of the remains of an old laminate-chipboard office desk. I would have taken photographs, but it was getting late and we had to get the job done!  The new house is a huge improvement, much more robust and seems appreciated by all three girls, who are happily sleeping and (in the case of the adult hens) laying eggs inside it.

The three new girls are new to each other, too, of course – and with two of them being adult hens, there’s been some politics to work out.  Agnes, the Welsummer, is the biggest of the batch, and has decided to assert her authority.  This was all getting a bit nasty on Friday and by Saturday Dorris and Midge were looking a bit cowed, hiding away in the house with Agnes strutting about outside, or worse, guarding the pop-hole to the henhouse.

We resorted to applying some anti-peck spray to the neck and shoulder feathers of the two smaller hens.  They’ve also had several spells of free ranging time this weekend, and whether it’s that, or the slight re-arrangements we’ve also made to the space and the feeding arrangements, or just time passing, relationships seem a bit better and less stressed. By this evening with everyone was out in the run, eating and drinking and scratching around together and only occasional outbreaks of pecking-order politics.  Gertie, Mabel and Flora seem less on edge and more settled back in their normal daily routine, too. They’re even giving the odd egg!

Egg skelter

All seems relatively settled for now, and with Agnes also laying some gorgeous chocolate-brown eggs, after three years of hen keeping, finally, I’ve got the egg basket (well, egg-skelter) of my long-held dreams.  Yes, I know they all taste the same, but aren’t they beautiful?

I expect the next few weeks to involve more than their usual share of stresses and difficult moments – never a dull moment with pets and livestock!  I’ll keep you posted!

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Bottling It – a first ‘crack’ at recycled glass craft

Some time ago, I came across a blog claiming that you could cut wine bottles with a burning bit of string soaked in acetone.  This sounded hilarious fun, but also a tad more dangerous and unpredictable than I was entirely happy with!  The idea didn’t desert me, though, and as time went by I was thinking of more and more different ways I might use recycled wine bottles, if only I could neatly (and safely!) cut them in half.  Green Glass make some beautiful drinking glasses out of recycled bottles, which were another source of inspiration.  This is a real ‘upcycling’ craft (a word which often seems to be an excuse for selling overpriced old junk on etsy!) creating something pretty and useful out of the contents of your recycling box!

Glass craft - candle holder

So I did what we all do, and broke out a bit of depth-first google searching.  A few idle lunch-breaks worth of reading later, and I eventually decided that I was happy to experiment with a cutting process where hot and cold water are used to ‘crack’ a line scored on the outside of the bottle with a diamond-tip glass cutting tool.

DIY cutting jigOf course, the knack is getting the score line straight.  People will sell you various bottle cutting jigs and devices that work on this principle, but I didn’t want to buy any expensive kit for this, at least to start with.

Jig with cutting toolA bit of thought and collaboration from my lovely husband, and we built this contraption out of leftover wood from the shed.  It’s a v-shaped cradle to hold the bottle with a solid end, and notches cut in the side to stabilise the handle of the cutting tool.  The cutting tool itself came from amazon and cost a couple of pounds.

Give some thought to what you want from your bottle, and whether the traditional bump found in the bottom of most bottles (called a ‘punt’, apparently – here I was thinking a punt was a flat bottomed boat propelled with a pole on shallow rivers in British university cities) is a use or a hindrance.  It might be fine if you want to make a vase, for instance, but not so useful if you want a candle-holder.  Some bottles are tapered or squared-off, and these you probably also want to avoid!  Now, give your bottle a good scrub and remove all the labels. You should to do this first, before there are any sharp edges to work around!

Scoring the bottlePut your bottle in the jig, place the glass cutting tool in an appropriate slot and gently press the scoring head against the side of the bottle.  Now, very slowly, rotate the bottle against the point of the cutting tool.  You’re aiming to complete a perfect full rotation, without leaving a gap or ‘over-writing’ the start of your line at the end.  If the score line isn’t complete and perfectly straight, the bottle isn’t going to crack evenly.

Accuracy is everything, as it’s a one-shot deal and mistakes cannot be corrected later – but on the plus side, the bottles are free and only destined for the recycling bin in any case, so try not to fret about it too much!  My success rate so far for a clean break is about 1 in 3 – not great but it’s early days and I suspect practice will help improve this somewhat.

Once you’ve scored your line, it’s time to get it to crack.  Different approaches are advocated, but I went for the simplest one.  Boil a kettle of water.  Holding the bottle over the sink, pour freshly boiled water gently over the score line, rotating the bottle slowly.  After a few seconds, put the bottle under the cold running tap and repeat the process of rotating it.  I haven’t got any photos of this bit, because both my hands were a bit occupied at the time!

Uneven breakYou’ll have to do this a few times, but you’ll see – and perhaps hear – the score lines start to give way.  If you’re really lucky, the bottle will break cleanly straight along the score line.  This one didn’t!  The fracture line wavered quite dramatically above and below the score line over about 1/3rd of the circumference.  I’m not sure why, whether it was to do with the score line, or the fact the bottle itself which was quite uneven in thickness.  Whichever it was, it’s a dead loss, so throw it away and fetch another one from the recycling bin.

Other approaches I’ve seen advocated include candle flame followed by ice cube, and tapping the bottle from the inside near the score line, though this requires a crank-headed tapping tool. I have no idea if these approaches might result in a better success rate – certainly tapping may give a different, more controlled break than hot/cold shock.

Fortunately, my first try (when I wasn’t taking photographs – typical eh?) did break cleanly, giving me a goblet about four inches high which I wanted for a candle holder.  It broke with a very slight ‘notch’, which I was able to crack off using the glass cutting tool to give essentially a clean cut.  A very *sharp* clean cut.

Sandpaper to grind the edgesSuccess!  But that’s not it, of course, since you’d have a candle holder specifically designed to maim the unwary, which is a silly enough thing to keep around your own house, never mind consider giving as a gift.  Those sharp sheared glass edges are going to have to go.  My approach is low tech – wet, fine grade silicon carbide sandpaper.  I used a slightly coarser grade to take the edges down initially, and then finished with some really fine paper.

Working wet greatly reduces the production of glass dust, which is nasty dangerous stuff that you should not be inhaling.  Work in a well ventilated area (outside, for me!) and ideally wear a dust mask.  Feel the edge *very* gently and tentatively with a fingertip to check the sharp edges are gone to your satisfaction.

Carefully work on the edges as well as the flat cut surface.  A little piece of sand paper wrapped around a pencil or something similar is good for the inside edge without scratching the glass.  I’ve seen the use of a dremel advocated – I can see how that would work really well but you’d want to be really careful about dust, probably dipping the grinding head in water every few seconds to keep it wet.  You’ll want to do much more careful and comprehensive smoothing work on the rim if you want to use your cut bottle as a drinking glass – but your extra efforts may well be worth it!

Finished candle holderThe result is really pleasing, the cut edge after sanding has a mostly-frosted appearance but still shows some evidence of the manner of its birth.   It’s not a perfect, machined straight line, but just has that little bit of hand-crafted variability.  You could etch the glass now (something I’m looking into!) or paint it if you liked, but you’re the proud owner of a hand-made recycled glass candle holder.

I used this with a tea light for a test burn, as much as anything to check that the heating from a candle wasn’t going to cause  unexpected cracking or breakage after the bottle’s relatively rough treatment!  And to get photographs, of course.  I expect this will look even better with a votive candle, but I didn’t have one to hand.

Finished candle holder

This was just a first attempt – but I had a lot of fun and will certainly be doing some more bottle cutting in time for Christmas!  I love that the detail of the bottle is still very much part of the finished piece too.  Definitely something to try – though probably a craft for grown-ups!

For a few ideas, try my next post on bottle cutting – ‘Using Your Bottle – testing some ideas for bottle cutting crafts’.

Finally, an apology to those of you who were emailed a part-finished version of this blog post yesterday – a mistake on my part, I’m afraid!  I’ll try to restrain my itchy mouse-finger from wandering over the ‘Publish’ button so enthusiastically!

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